Keep Your Electrical Gear Clean and Tight

Electrical failures often can be avoided, and good preventative maintenance programs can help predict the imminent failure of equipment.  According to the Institute of Electrical and Electronics Engineers (IEEE), the failure rate of electrical equipment is three times higher when electrical preventive maintenance programs are not performed. This tells us that electrical failures can be avoided.

What should be included in an excellent electrical preventative maintenance program (EPM)? There are so many things that could be done such as: Equipment maintenance, cleaning, and thermal imaging.  However, where does one put the priority?  You have to consider the top causes of failure in electrical systems and these include: loose connections, improperly installed parts, defective/inadequate insulation, foreign objects causing short-circuiting, overloading inadequate capacity, and the accumulation of dust, dirt, and oil.  All things that can be prevented with routine and systemic electrical inspections.

Common in all these causes of electrical equipment failure is gear not being clean and well maintained.  Here are four things to keep in mind when developing an EPM program.

First, keep your gear clean. The buildup of dirt and metal debris in an electrical enclosure can cause arcing and arc flash explosions.  A second issue brought about by the accumulation of dirt and debris is an increase in heat and the temperature of the electrical equipment. Third, restricted airflow and an increase in the temperature of gear grossgearthompsondecreases the quality and usable life of the equipment.  Finally, a dirty environment also creates a hospitable home for rodents and vermin. We aren’t kidding, we really have found rodents in electrical gear. Dust is not your only enemy in dirty environments, so keep it clean.

Keep your gear tight. Loose connections are a major cause of electrical failures. More than 75% of the problems uncovered during routine thermal imaging inspections are loose connections. Thermography (infrared scanning) is a common way to identify areas that need repair but must be done while the gear is energized.  While the gear is off and being cleaned why not take an extra minute to check and tighten those loose connections?

If you have more questions or are looking for ideas and more information on best practice electrical preventative maintenance programs give the experts at Thompson Automation and Specialty Services a call today. They are ready and willing to help out in any way that they can.

Phone: 844.321.3869

Website: www.thompsonspecialty.com

Email: help@thompsonspecialty.com

The Industrial Internet of Things’ (IIoT) Should Matter to Your Manufacturing Operation

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Manufacturing operations of all shapes, sizes, and types are using the Industrial Internet of Things (IIoT) to achieve substantial competitive advantages, and improve profits.

The Industrial Internet, also sometimes referred to as Industry 4.0, connects and links concepts such as big data, analytical tools and decision making, and connected networks with traditional industrial equipment.  It is about collecting and applying data to make better decisions, run facilities more efficiently, and in the end to improve profits. The IIoT is in the process of revolutionizing manufacturing.

Some ways that the IIoT has impacted traditional industrial manufacturers, food processors and those in agricultural processing is by improving the collection of system data that allows better record keeping, inspection tracking, and analysis. These help with the productivity of certain areas such as predictive maintenance, safety, and supply chain.  The IIoT advantages can be especially beneficial in those areas.

The IIoT can help your manufacturing operation in many different ways. Three of the main areas it can be beneficial the most in are 1) Preventative maintenance, by being able to better predict when your equipment will need servicing. 2) Safety, by providing reports and real-time updates to track events that can prevent accidents. Finally, 3) it helps with your supply chain by giving you visibility on your products before, during, and after shipments by the use of sensors, scales, or even encoders and tachometers.

The promises of the IIoT and the changes that Industry 4.0 are bringing are no longer “coming attractions”.  They are for companies that embrace the potential of the IIoT. There are substantial competitive advantages, increases in profit, and new opportunities abound.  This is a concept that deserves your attention.

If you have any questions don’t hesitate to contact your IIoT experts at Thompson Automation. We have 30+ years of experience and are always willing to help in any way we can to improve your business. Contact us today at:

Phone: 844.321.3869

Email: help@thompsonspecialty.com

Website: www.thompsonspecialty.com

‘The Industrial Internet of Things’ (IIoT) Should Matter to Your Manufacturing Operation

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Manufacturing operations of all shapes, sizes, and types are using the Industrial Internet of Things (IIoT) to achieve substantial competitive advantages, and improve profits.

The Industrial Internet, also sometimes referred to as Industry 4.0, is the connection and linking of concepts such as big data, analytical tools, and decision making, and connected networks with traditional industrial equipment.  It is about collecting and applying data to make better decisions, run facilities more efficiently, and in the end to improve profits. The IIoT is in the process of revolutionizing manufacturing.

Some ways that the IIoT has impacted traditional industrial manufacturers, food processors and those in agricultural processing is by improving the collection of system data that allows better record keeping, inspection tracking, and analysis in functional areas such as predictive maintenance, safety, and supply chain.  The IIoT advantages can be especially beneficial in those areas.

The promises of the IIoT and the changes that Industry 4.0 are bringing are no longer ‘coming attractions’.  They are here and for companies that embrace the potential of the IIoT there are substantial competitive advantages, increases in profit, and new opportunities abound.  This is a concept that deserves your attention.

If you have more questions or are looking for ideas and more information on the IIoT or other best practice automation programs give the experts at Thompson Automation and Specialty Services a call today.  Given their 30+ years of experience as an automation solutions provider, Thompson specializes in the development of custom controls and automation programs for customers across the country.   Thompson Automation is not about “products” and fitting you into the mold of what the “system” will do rather we focus our time fitting the best solution around your needs.  Crafting custom solutions to meet our customers’ specific needs is what we do.

www.thompsonspecialty.com